Ferrous platform / 03 modules
Your machines already know.
Now you will.
Fig. 01–03
Live data, Plant 4, Floor B
01Spindle health
Hear a bearing fail three weeks early.
A clip-on sensor listens to every spindle. Ferrous flags the drift long before the scrap pile does.
- Vibration sampled at 25.6 kHz
- Alert limits tuned per machine, not per fleet
- Fits 40 controller families in under an hour
RMS now2.8
Peak 24 h4.9
Bearing temp41 °C
02Shift board
One board for every machine on the floor.
Run, idle and alarm states for the whole floor, on the screen by the coffee machine and in your pocket.
- Updates every 2 seconds
- Idle reasons logged in two taps
- OEE per shift, per cell, per part number
OEE shift78.4%
Running9 / 12
Alarms1
03Tool life
Change tools on data, not on a calendar.
Ferrous counts real cutting time for every pocket in the magazine and tells the operator what to swap next.
- Wear tracked from spindle load
- Change limit set at 85% by default
- Saves 18% on carbide in the first year
Change next
T07
92%
92%
Ø10 drill. Swap at the end of this cycle, 6 min.